Sachet Manufacturing and Sachet Packing

Sachets

FMP manufactures a wide range of sterile and non-sterile sachets into markets requiring medical devices, nutraceuticals and cosmetics, personal use and biocides.

How to decide whether you need specialist sachet manufacturing

Specialist sachet manufacturing is relevant when you have a product that needs a controlled single-use or low-volume presentation, accurate filling, suitable wipe or device materials, a cleanroom production route and packaging that supports the product's intended use. 

FMP manufactures sachets containing different viscosity liquids in volumes typically from 0.1 mL to 100 mL We also produce individual pre-wetted wipes using non-linting, dispersible and biodegradable materials. Wipes, swabs and wands can be packed dry or pre-wetted. 

By partnering with FMP, you gain sachet filling, cleanroom manufacture, packaging design, in-house print, quality control, traceability and regulatory awareness within one controlled supply route. 

Liquid sachet, wipe sachet or device sachet: which format is right? 

The right format depends on the intended use of your product. Dose, viscosity, wipe or device material, sterility requirement, user handling, pack size, shelf-life expectations and market route are all factors. FMP can review these with you and define whether a filled sachet, pre-wetted wipe, dry device or pre-wetted device format is the most appropriate option. 

How to decide whether you need specialist sachet manufacturing

FMP capabilities

• Sterile and non-sterile sachet manufacture 
• Single- to four-line sachet machinery 
• ISO Class 8 cleanroom environments 
• Different viscosity liquids 
• Packaging design support 
• ISO 13485-controlled quality systems 

Formats and production options

• Typical fill volumes from 0.1 mL to 100 mL 
• Individual pre-wetted wipes 
• Non-linting, dispersible and biodegradable wipe materials 
• Dry and pre-wetted devices, including swabs and wands 
• In-house flexographic printing up to 5 colours 
• Bulk or carton service options 

How medical sachet manufacturing works

Medical sachet manufacturing connects product format, liquid or wipe compatibility, dose control, cleanroom production, sealing, traceability, print and final presentation. 

 FMP provides: 

 ✓ Review of the product type, liquid viscosity, fill volume, wipe or device material, intended use, sterility requirement and packaging presentation. 

✓ The appropriate sachet line and production route are selected from FMP's single- to four-line machinery within ISO Class 8 cleanroom environments. 

✓ For wipe-based products, FMP can work with non-linting, dispersible and biodegradable wipe materials, as well as dry or pre-wetted devices such as swabs and wands. 

✓ Packaging design, in-house flexographic print, bulk or carton packing and documented quality controls are built into the route according to the customer requirement, brand presentation and supply needs. 

 FMP can combine established sachet, wipe, cleanroom, print and packing capabilities into customer-specific presentations for regulated and quality-sensitive markets. 

How medical sachet manufacturing works
Medical Devices

Medical device and healthcare sachets

Sachet formats for medical device, wound care, ostomy, healthcare and clinical applications where controlled presentation, cleanroom manufacture and reliable pack quality matter.

Sachets

Pre-wetted wipes, swabs and wands

Individual pre-wetted wipes and dry or pre-wetted devices, including swabs, wands and applicators, with material choices matched to use, handling and product compatibility.

Biocides

Personal care, nutraceutical and biocide products

Sterile or non-sterile sachet presentations for quality-sensitive personal care, cosmetic, nutraceutical and biocide markets where single-use formats can improve convenience and control.

The benefits of outsourcing sachet manufacturing

Outsourcing sachet manufacturing to FMP enables you to: 

✓ Access ISO Class 8 cleanroom sachet production, ISO 13485-controlled quality systems and specialist manufacturing expertise. 

✓ Select a suitable sachet, wipe or device format around the product's intended use, dose, material, brand presentation and market requirement. 

✓ Use in-house flexographic printing up to 5 colours, packaging design support and bulk or carton service options through one partner. 

✓ Develop sterile or non-sterile sachet products without investing in dedicated sachet machinery or cleanroom infrastructure. 

✓ Move from product requirement, supplied specification or new format idea to market-ready supply through a controlled route that connects manufacture, packing, quality and documentation. 

FMP provides the manufacturing, packaging and compliance infrastructure needed to move regulated and quality-sensitive products towards reliable market supply. 

The benefits of outsourcing sachet manufacturing
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Enquiry

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Consultation

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Quote

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Delivery

What to look for in a sachet manufacturing partner

Your sachet manufacturing partner needs to understand more than filling and sealing. For medical, healthcare and quality-sensitive products, look for a supplier that can connect materials, liquids, cleanroom production, print, packing, traceability, documentation and practical route development. 

FMP supports you with: 

 ✓ ISO 13485-certified quality systems and ISO Class 8 cleanroom environments. 

✓ Experience with sterile and non-sterile sachets across medical device, healthcare, personal care, nutraceutical, cosmetic and biocide markets. 

✓ Capability to fill different viscosity liquids in low-volume sachet formats. 

✓ Pre-wetted wipe expertise, with non-linting, dispersible and biodegradable material options. 

✓ Ability to pack dry or pre-wetted devices such as swabs and wands. 

✓ In-house flexographic print, packaging design support and bulk or carton packing options. 

This combination allows FMP to build a sachet solution around your product requirement, rather than forcing the product into a standard presentation. 

What to look for in a sachet manufacturing partner

FAQ's

FMP manufactures sterile and non-sterile sachets for medical device, healthcare, nutraceutical, cosmetic, personal care and biocide markets. Each project is reviewed around the product, intended use, fill volume, material, sterility requirement and final pack presentation. 

FMP can fill sachets with different viscosity liquids in volumes typically from 0.1 mL to 100 mL. The most appropriate volume and process depend on the formulation, dose, material, machinery route and intended use. 

Yes. FMP manufactures sachets containing individual pre-wetted wipes and offers wipe materials including non-linting, dispersible and biodegradable options. The selected material should be matched to product compatibility, user requirement, market positioning and regulatory expectations. 

Yes. In addition to wipes, we can pack dry or pre-wetted devices such as swabs and wands. Our team will review the device, liquid or treatment requirement, pack size, sterility route and quality controls before confirming the production approach. 

Yes. FMP can review existing specifications, customer-supplied requirements or new sachet format ideas. The team will assess the product, material, filling, sealing, sterility, print, packing and quality requirements before confirming the most suitable route. 

You begin with an enquiry describing the product. Tell us the intended use, liquid or device format, fill volume, wipe or device material, sterility requirement, artwork or print needs, expected volumes and target market. Our team will review the requirement, define the most suitable route and provide a quotation before production. 

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